Does your project need to grind or process minerals, rocks, gravel, sand, etc.? If yes, then you will need certain machines that can make things easier and simpler for you. And, this is the point wherein you will need mobile stone crushers in India. These are the machines that are capable of handling even the hardest materials with the greatest ease. However, before you use it, you will need to know different things.
Below, we have shed some light on various aspects. Take a look:
What are the different stages of material and stone crushing?
While using a mobile crusher for the process, you will need to invest in a device that is as per your project. Hence, you will need to have an understanding of the different stages of the crushing. Below, we have mentioned the same.
- Primary crushing
This is the primary stage of stone crushing. At this point, the shape and size of the materials are reduced to make them a little bit more manageable. Talking about the best types, you can use impact, cone, jaw, gyratory, etc. for this.
- Secondary crushing
Here, ratio reductions are the key. On the secondary crushing stations, cone crushers are the most suited. Top crusher manufacturers in India offer different options as they are quite versatile in terms of speed, throw, feed, etc.
- Final crushing
At this point, the materials are transformed into the marketable products. Here, cone crushers or impact crushers are quite useful as they can easily handle the high-pressure.
Determine the type of crusher based on the material
Granite, grave, limestone, and sandstone are some of the most common materials that are used by the construction industries. However, each of them is different in terms of abrasiveness and hardness. Based on the same, the following types of crushers can be explored:
- Jaw Crushers
When it comes to compression crushing, a jaw crusher is quite a useful instrument that is highly useful for the primary stage. This crusher is also called a rock breaker as it is effective to break harder and larger materials into manageable ones. These crushers are designed to work effectively with different types of materials and do not show wear and tear even after multiple uses. In addition to this, these crushers are also effective when it comes to minimal dust and fine materials.
- Cone crushers
Just like jaw crushers, cone crushers are used to reduce the size of the materials by squeezing or shrinking. These impact-style crushers come with a rotational mantle. These crushers can be used for abrasive and excessively hard feeds. You can also get the cone mobile crushers in India to move it from one spot to another easily.
- Impact crushers
Impact mobile crushers are quite effective when you have fewer abrasive stones such as limestone to break. Many times, these crushers are also used when the materials are processed in other crushers to make them finer in texture and manageable. Talking about the cost part, these crushers are comparatively more affordable than other available options. When you need consistency just like the sand, you must install the impact crushers within the facility or construction site for better outcomes.
- Gyratory crushers
This is a crusher that features a concave surface and conical head. Along with this, gyratory crushers are used in the primary crushing stage just like the jaw crushers. Yes, you can also utilize them as secondary crushers for the next stage. In case you do need more details, you can speak to the experts and make a wise choice to buy a gyratory mobile stone crusher in India.
Mobile vs. stationary: which crusher is the best?
Based on the duration of the construction project, type of materials and crushing tools, etc., you can decide between these two types. However, things are now changing for good. This is why mobile crushers are highly in demand these days. With this option, you will be offered greater flexibility and freedom to move it from one spot to another, keeping the requirements of your project in mind.
When it comes to stationary crushers, these are greatly preferred when higher efficiency and capacity are needed at reduced production cost and easy maintenance. From design and mechanical aspects, these crushers come with lower costs of energy. As a result, the overall production cost will come down but yes, you will need to transport them manually.
What is next?
Do you still have questions? If yes, then you must count on Etrack Crushers. It is among the most prominent providers of crushing tools. They offer an exciting range of crushers along with gravel screens. By using their advanced and feature-rich crushers’ range, you can process even the hardest materials such as gravel, limestone, sand, coal, asphalt, and so on. For more details, visit the official website or call them directly.
